MERKUR Pressure Filters Single sheet filters with a wide range of tasks. MERKUR pressure filters are single sheet filters with a filling space designed as a pressure vessel, suitable for the insertion of a filter element (sheet, cloth, composite metal screen). This filter can be used to separate and wash out solids from suspensions after precipitation or crystallization or reprocess precoat filter residues. Various processing steps such as extraction, filtration, washing out, dissolving, decolorisation can be performed in one unit. A wide range of options is available like double jacket, agitator, mobile chassis, measuring probes, gas impregnation and rising pipes, CIP/SIP units and different control systems. |
| Sizes: | EFR 60 – EFR 320 | | Filter Area: | 0,27 cm2 – 7,86 m2 | | Filling Volume: | 110 l – 15.000 l | | Solid Volume: | 65 l – 5.500 l |
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MERKUR EFA 100 with cake ring |
MERKUR EFA 160 with quick closure |
TERRA Filter Dryer Process filter, for combination of various processing steps. Filter dryer TERRA 125 for the production of pharmaceutical active substances TERRA filter dryer are sterilisable, discontinuously operating pressure filter, well suited for various process steps in one system. Area of applications is easily filterable suspensions with high solids content. The special design allows the processing of toxic or oxygen sensitive substances. Additional following process steps are possible: extraction, washing out, blowing out, steaming, vacuum or hot gas drying, dissolving and subliming, solids discharge. The level of automation can be from semi-automatic operation to computer-aided operation with monitor control and process visualization. Many differing executions for adaptation to the most varying processes. Filter with heating- and cooling jacket on filter upper- and bottom part Heatable stirring wing for improving the drying capacity Process filter with tiltable vessel Drying of filter cake by vacuum or with hot air or inert gas Solids discharge laterally at cylinder shell or centrally in vessel bottom Agitator with liquid- or gas lubricated mechanical seal Metal / metal seated valves Sterile mode of operation and discharge Lowerable, movable bottom part. Sizes: EFR 60 – EFR 320 Filter Area: 0,27 cm2 – 7,86 m2 Filling Volume: 110 l – 15.000 l Solid Volume: 65 l – 5.500 l |
| Sizes/Dimension of filter plates |
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| ORION E 40/60 | 40 x 40 cm / 60 x 60 cm | | ORION E 100 | 100 x 100 cm | | ORION CD 40/60 | 40 x 40 cm / 60 x 60 cm | | ORION CDG 40/60 | 40 x 40 cm / 60 x 60 cm | | PILOT A 20 Z | 20 x 20 cm |
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ORION multi sheet filter type E - Separation of solids for the fine- and sterile filtration |
ORION multi sheet filter type CD - Gasket-free filter system with internal plate eyelets. |
ORION multi sheet filter type CDG - Gastight enclosed filter system. |
ORION A 20 Z. |
ADIUM Horizontal Plate Filter A closed system, which offers safety. RADIUM horizontal plate filters are sheet filters with a filter insert of round, above one another arranged filter elements in a closed pressure vessel. Fields of application: Loss-free filtration and separation of solids combined with a subsequent washing process. Also suitable for adsorption and extraction processes. The advantages
Closed, pressure-resistant system Proper cleaning and sterile process technique Easily dismantable filter elements. Quick exchange of filter pack against stand-by assembly Optimum flow design Design variations Mechanical or hydraulic filter pack tightening With heating / cooling jacket Two different directions of flow characterises the filter type. Type A with flow direction from inside to outside. The high flow rate of the unfiltrate get be maintained up to entry into the filter elements. No sedimentation will occur with easily sedimenting solids. Type B With flow direction from outside to inside. The construction of light-weight filter elements, which are easily to handle even at large element diameters, is possible. |
| | Sizes/Types | Filter Area | Cake Volume |
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| RZ 30 A | 0,42 — 1,62 m2 | 3,3 — 18,6 l | | RZ 60 B | 0,75 — 12,0 m2 | 10,0 — 175,0 l | | RZ 60 A | 1,75 — 8,0 m2 | 11,0 — 105,0 l | | RZ 80 B | 3,0 — 23,5 m2 | 40,0 — 425,0 l |
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Horizontal plate filter RADIUM A filtration flow direction: inside to outside. |
Horizontal plate filter RADIUM B filtration flow direction: outside to inside. |
RADIUM RZ 60 A |
WEGA Filter Dryer The combination of various Processes in one System. The Wega filter dryer is a further developed process Nutsche Type filter with an agitator and the possibility to swing the unit into different working positions. The filter, designed as a vacuum dryer with a vessel top which can be heated and cooled can therefore be utilized without any problems for the following applications: Reaction, separation and crystallization. Filtration and Washing. Drying and Discharging. The advantages of the Wega Process Type Nutsche filter: Excellently suitable for the production of sterile Pharmaceuticals in a GMP related batch process. Short drying time and a consistent product quality through optimized mixing and optimized heating including the agitator support located in the Product area which is equipped with a double jacket and can be heated. No product transport is needed between the different process steps. CIP cleaning in a closed system. Excellent ecology of a closed system, no harm to operators through toxical substances or detergents. |
WEGA Filter Dryer. |
Pre Coat Filter with Slurry Discharge Versatile implementation of a special Filter. DISC Filters are characterized through: Filtration in automatically controlled systems Pre coat Filter with slurry discharge Dry Residue Filter with dry cake discharge Closed system for environmentally safe operation Uniform and even cake build-up Vertical drive with bearing located outside of the vessel Heel volume filtration. No Product- and Filtrate losses Cake washing by applying cascade flow with a minimum consumption of cake washing liquid Cake drying with a closed gas system
The range of construction for Filters features the following characteristics: Filter area: 0,15 to 45 m2 Diameters of Filter disc: 400, 600, 800, 1.000 and 1.200 mm Cake volume: 30 to 2.800 l
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Dry Residue Filter. |
DISC Pre coat- and Dry Residue Filter. |
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